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Gateshead - Photos and memories of Gateshead
NEG83900
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 2 - having received plates for drums, they are first examined along with all welding edges for laminations or severe slag inclusions in the plate. This is being done with Ultrasonic Single Probe equipment on a plate after rolling, being too thick for our bending equipment, they are bought in bent to shape. The same examination takes place on the flat shell plates before marking off for cutting. (See photocopy in Beamish Library for copy of complete album)
NEG83901
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 2a - having received plates for drums, they are first examined along with all welding edges for laminations or severe slag inclusions in the plate. This is being done with Ultrasonic Single Probe equipment on a plate after rolling, being too thick for our bending equipment, they are bought in bent to shape. The same examination takes place on the flat shell plates before marking off for cutting. (See photocopy in Beamish Library for copy of complete album)
NEG83902
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 3 - This shows the test coupon plates being marked off ready for the inspection of a Class 1 Fusion Welded Drum and stamping by the Surveyor, one section to be examined by our own Laboratory. In the background, you will see rolls capable of rolling drum plates 23 feet long by 1 1/2 inches thick, the diameter of the top roll being 32 inches in the centre, limits the diameter of drums. (See photocopy in Beamish Library for copy of complete album)
NEG83903
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 3a - This shows the test coupon plates being marked off ready for the inspection and stamping by the Surveyor, one section to be examined by our own Laboratory. In the background, you will see rolls capable of rolling drum plates 23 feet long by 1 1/2 inches thick, the diameter of the top roll being 32 inches in the centre, limits the diameter of drums. (See photocopy in Beamish Library for copy of complete album)
NEG83904
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 4 - Next operation in this drum is hot pressing of plates in halves, being approximately 32 feet long we must press. The hydraulic press shown, has 3 rams exerting a load of 600 tons on each ram, giving a total of 1800 tons to bend the maximum thickness our dies will accommodate of plates 2 1/16 inches thick. (See photocopy in Beamish Library for copy of complete album)
NEG83905
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 4a - Next operation in this drum is hot pressing of plates in halves, being approximately 32 feet long we must press. The hydraulic press shown, has 3 rams exerting a load of 600 tons on each ram, giving a total of 1800 tons to bend the maximum thickness our dies will accommodate of plates 2 1/16 inches thick. (See photocopy in Beamish Library for copy of complete album)
NEG83906
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 4b - Next operation in this drum is hot pressing of plates in halves, being approximately 32 feet long we must press. The hydraulic press shown, has 3 rams exerting a load of 600 tons on each ram, giving a total of 1800 tons to bend the maximum thickness our dies will accommodate of plates 2 1/16 inches thick. (See photocopy in Beamish Library for copy of complete album)
NEG83907
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 5 - The pressing of drum ends is now shown on a press of 3 rams, each giving 200 tons, or a total of 600 tons if required to press plates up to 1 1/2 inches thick. Male and female dies are fully machined to dimensions required, making allowance for the contraction of the end when stripped from the die and cooled off so that we have the correct size internal and approximately 1/8 inch to machine to give external diameter (contraction allowance for dies = + 5/64" per foot o...
NEG83908
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 5a - The pressing of drum ends is now shown on a press of 3 rams, each giving 200 tons, or a total of 600 tons if required to press plates up to 1 1/2 inches thick. Male and female dies are fully machined to dimensions required, making allowance for the contraction of the end when stripped from the die and cooled off so that we have the correct size internal and approximately 1/8 inch to machine to give external diameter (contraction allowance for dies = + 5/64" per foot ...
NEG83909
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 6 - The ends are then marked off for manhole flanging. The hole being cut and smoothly dressed to give the length of flange and the opening required. In this case the opening is 16" x 12". The flanged area is then locally heated. The end is placed on a shaped die under press and a specially shaped male die is pushed through giving the size required and the minimum of thinning to the flange. (See photocopy in Beamish Library for copy of complete album)
NEG83910
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 6a - The ends are then marked off for manhole flanging. The hole being cut and smoothly dressed to give the length of flange and the opening required. In this case the opening is 16" x 12". The flanged area is then locally heated. The end is placed on a shaped die under press and a specially shaped male die is pushed through giving the size required and the minimum of thinning to the flange. (See photocopy in Beamish Library for copy of complete album)
NEG83911
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 6b - The ends are then marked off for manhole flanging. The hole being cut and smoothly dressed to give the length of flange and the opening required. In this case the opening is 16" x 12". The flanged area is then locally heated. The end is placed on a shaped die under press and a specially shaped male die is pushed through giving the size required and the minimum of thinning to the flange. (See photocopy in Beamish Library for copy of complete album)
NEG83912
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 7 - The shell plates are then marked off for burning off surplus material ready for planing. You will notice flame cutting still leaves approximately 1/2 inch to be machined. (See photocopy in Beamish Library for copy of complete album)
NEG83913
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 7a - The shell plates are then marked off for burning off surplus material ready for planing. You will notice flame cutting still leaves approximately 1/2 inch to be machined. (See photocopy in Beamish Library for copy of complete album)
NEG83914
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 8 - The next operation shows shell plate being carefully adjusted and edges straightened to facilitate the machining of the longitudinal weld preparation, because from now on, perfect fitting of parts is necessary to make possible the quality of weld specified. (See photocopy in Beamish Library for copy of complete album)
NEG83915
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 9 - Plates are then marked off for final machining. (See photocopy in Beamish Library for copy of complete album)
NEG83916
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 9a - Showing profile of the weld preparation. (See photocopy in Beamish Library for copy of complete album)
NEG83917
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 10 - Plates are then placed on this double headed planing machine, the tool being guided over the profile required, by a former on the head. (See photocopy in Beamish Library for copy of complete album)
NEG83918
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 10a - Plates are then placed on this double headed planing machine, the tool being guided over the profile required, by a former on the head. (See photocopy in Beamish Library for copy of complete album)
NEG83919
Drum manufacture
The manufacture, testing and inspection of a Class 1 Fusion Welded Drum at Clarke Chapman & Co Ltd, Gateshead. Illustration 11 - The internal weld preparation is now being machined with a tool shaped to the angle required. At the same time, test coupon plates are being machined to the same profile ready for attachment to the seam. (See photocopy in Beamish Library for copy of complete album)

 

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